A groundbreaking shift in sustainable coffee consumption is underway with the introduction of Keygea, a compostable single-dose capsule developed for the North American market. The innovation stems from a partnership between Flo Group, a leading Italian and European vending and food packaging player, and NatureWorks, the world’s largest producer of PLA (polylactic acid) biopolymers.
In response to growing consumer demand for renewable solutions, Keygea offers a balance of sustainability and performance, ensuring high-quality coffee extraction without compromise. The capsule is made from Ingeo PLA, a biopolymer derived from renewable resources, positioning it as a significant step forward in environmentally responsible packaging. Certified as industrially compostable by BPI and DIN CERTCO, Keygea allows coffee grounds to be returned to the soil as natural nutrients, reinforcing its circular economy credentials.
Flo Group’s innovation team has engineered the capsule to optimize water flow during extraction, enhancing the sensory experience for consumers. A high-barrier design protects coffee from oxidation, preserving its aroma and freshness for extended periods. Moreover, advanced thermoforming technology has enabled the production of one of the lightest capsules on the market—just 2.6 grams—without compromising durability or compatibility with high-speed filling and sealing lines.
“This capsule marks a pivotal moment for the coffee industry and a new chapter in our innovation journey,” said Erika Simonazzi, marketing director at Flo Group. “Through our strategic collaboration with NatureWorks, we are bringing a revolutionary solution to the North American market—one that seamlessly integrates sustainability with top-tier performance. The research behind Keygea opens fresh opportunities in single-serve packaging and strengthens our position as an industry leader, building on more than 50 years of expertise in food packaging.”
Roger Tambay, chief growth officer at NatureWorks, echoed this sentiment, stating, “We are proud of the strong relationship we have cultivated with Flo over the years. Keygea not only delivers an exceptional coffee experience but also offers a commercially viable solution for roasters looking to enhance both quality and sustainability in their product lines.”